
In my previous post, were trying to track down a fun wiring issue. Wondering if anyone knows what this box attached to the wiring is? Looked up a bunch of aftermarket integrated brake light kits and didnt see em. What am i lookin at here?
Thank you for your input I will just purchase the bike and this wiring was done by the past owner unfortunately just trying to solve a problem which actually does include rapid flashing so thank you for the informationMost likely ballast-resistor array to prevent hyper-flashing with LED winkers.
Even easier way to figure out is to draw into factory wiring-diagram how it's connected.
You'll need that anyway to get winkers and integrated taillight working.
Instead of that messy wiring with non-polarised connectors that allow you to mis-plug wires any which way, best to get some actual factory OEM connectors to install on aftermarket lights. This will keep positive and ground wires aimed properly at their countreparts on harness side. Then it's simple plug-n-play installation and it'll work 1st time.
2x of these 2-way connectors for left & right winker wires
1x of this 3-way connector for tail/brake-light
basic open-barrel crimper - must have matching terminals+crimper system to make reliable crimps with proper pressure to squeeze OD inwards to minimise air-gap between wire-strands for maximum conductivity and holding strength. Generic smashing crimpers like those from auto-parts stores that just makes dent in side of terminal does not create reliable joint. The giant increase in diameter of wire to terminal junction creates massive stress-riser that'll eventually break wire-strands. You want double W-crimps that squeezes onto wire at one end and onto insulation at other. Even better to add little dab at end to wire-strands to improve conductivity (solder conducts better than air). And keeps put moisture from creeping up wire internally to cause green/black wire disease.
Bikes stored at a friends place. Will do this next time im there and update the thread. Also all the turn signals, lights, and tail lights are led. So theres some custom wiring in there too. (Which ofc doesnt seem to be that high quality)Ok, very 1st problem is ballast-resistors connect to factory winker connectors on harness with 2-wires each, 4-wires total.
However only ONE wire leaves each circuit, 2-wires total.
Where's the other one???
Yeah, best to slice off that wrap and expose how those resistors are wired individually.
View attachment 96908
Il do this all when i go back there. Also this is on a 2003 honda cbr600rr which i dont believe has a license plate light. If it does there is literally ZERO of the wiring or mount left. Come to think of it we found a random snap connector wiring harness that went to nothing. That may have been what it was originally.I. TEST WHAT'S THERE
That's Ok, guiding you through this so you understand transition from factory harness wiring to this aftermarket mess. We actually don't need to unwrap the resistors. We know how they work and how they should be wired from diagrams above. We just need to measure their single outputs to verify they are wired properly inside that wrap. These measurements is part of troubleshooting why your left winker blinks with signal switch while right one is constantly on. So killing 2-birds with stone in effect...
1. disconnect these green connectors from taillight.
2. connect ground of multimeter/test-light to battery -NEG terminal
3. key ON
4. stick +pos probe into green connector with yellow wire, volts=???
5. stick +pos probe into green connector with black wire, volts=???
6. signal-switch to LEFT
7. stick +pos probe into green connector with yellow wire, volts=???
8. stick +pos probe into green connector with black wire, volts=???
View attachment 96914
We'll do quick-n-dirty fix to get things working right now with what you have.
You can upgrade connectors later if you want 50-yr solution.
Much easier to do once you have wiring mapped properly.
BTW - did the blk/brn & grn wires+connector for licence-plate light survive? Or did that get hacked up too?
yes, that's usually best method.Yea as Danno said looks like a resistor for the LED light to bring the resistance inline with the original incandescent bulbs.
If they are available for your bike I would always MUCH rather upgrade the flasher to a timed version that works with any bulbs rather than the old school flasher that worked like a breaker tripping and resetting based off electrical load.