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Drill 1/16" across the wide part of a 1/4-20 grade 8 bolt cap? I could do it, but not in the field and not with the bolt in situ on the bike, that's fer damm sure. Man, y'all have some steady hands and some serious skills!

(Thinking about this.) A jig would work, I think. More of a drill guide, as it were.
 
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