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My Eternal Project, or the Scooter That Refuses to Live. Any Ideas?

4328 Views 59 Replies 11 Participants Last post by  Unkle Krusty
And the scooter is dead for a third time now...I’m running out of things to replace.

If you’ve not been following my CF Moto saga, here’s a recap:

First Revival



Acquired in November from a fellow Gambler 500 team member. I replaced the battery, the carburetor, and learned the starter solenoid was installed backwards by a previous owner. It sat for roughly two years without running and I made a gamble that I can make the old fuel burn again. While I was successful in that, I made two critical errors:

1. I didn’t replace the fuel filter.

2. I rode it every day for a month, not really ever allowing it to get to running temperatures.

Despite that, the scooter was good for 75mph, impressive acceleration, and it all around it ran absolutely perfectly. I felt I had myself a good score and with actual fresh fuel I’d probably even break 80mph. I proceeded to daily it for a month, taking it everywhere.

Fixing my Original Mistake

I made sure I ran all the bad fuel out of the tank and made sure the tank wasn’t rusty. Then I filled it with good fuel.

I then replaced all the fuel lines, the fuel filter, and the carburetor. I then installed a pod filter. I also closed off the crankcase vent to the airbox. Instead, the crank vents out into the outside. The original problem with not being able to start after getting hot remained, but at least I was no longer fouling my air filter and carb with particulate matter (air filter material) and oil. Top speed was about 40. Figured I would get more speed from restricting the pod filter, but first I really wanted to address the problem with not being able to restart with a warm engine.

Take Three



I decided to replace basically everything else I didn’t touch. I took the panels off and replaced the air filter so I can ditch the pod filter and go back to the factory setup (I still have the crank venting to the outside, though) and not have to jet the carb. Then I replaced any old vacuum lines that remained. All this work resulted in no change. It does cold starts well, but introduce any heat and it’s dead. The engine tries to fire, but it just won’t.

You can get it to start on starting fluid, and then it will go on to run like it’s misfiring and it’ll die as soon as you stop moving...then fail to start again.

Only thing I haven’t replaced is the spark plug (because the bloody thing has a spark plug that requires a bigger socket than the one I have for my smarts), but I fear it’ll be a waste of time.

Is there anything else I’m missing or do you think the spark plug will be my magic bullet?

This was supposed to be an easy project, but it certainly has taught me a lot about motorcycle/scooter repair! If the spark plug doesn’t fix it I’ll probably get rid of it. I’m just not sure how much I would be able to trust it at that point..And I'd hate to do that because when this thing was running well it was an awesome way to get around. 75mph top speed and everything.

For a TL;DR - here’s everything I replaced:

- Battery
- Fuel Lines
- Vacuum Lines
- Carburetor (built in electric choke)(2 times)
- Air Filter
- Fuel Filter
- Oil
- Fuel

Only thing I can think to replace now is little sparky..
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I used to work with a guy who used to check for spark by spitting in his hand, then he would grab the bare end of the plug wire and rest his hand on the cylinder head, then he would hit the starter button. You could tell how strong the spark was on the other side of the shop by how loud he grunted.
He quit doing that when HEI came out.

We had a Honda clone motor on a little go cart a few years ago that I bought at auction that wouldn't start unless it was dead cold. I adjusted the valves and all was good until the clutch/belt transmission blew up.
Glad to see you didn't give up on it!
If it were me, I'd run it a while and see what it has to offer, if it proves reliable, considering you have so much into it, you might was well keep it and get your money's worth from it.
Now that all of this has given you a basic knowledge of that thing, any problems that may arise won't be such a big deal down the road.

You must be in a good area for scooters, they're a rare sight here.
All you see around here are people on those cheap electric scooters that can't be registered due to lack of paperwork when you buy them and various dmv rules.
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