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I recently took a 150cc scooter on a wild 160 mile offroad adventure through the middle of nowhere.
Here are some of my own personal notes that I took after the scooter died. The scooter ultimately failed to go the full 500 miles due to the carburetor getting clogged and absolutely no fuel getting to the bike. For a few minutes the bike was literally ONLY running on the carb fluid I was shooting into the carb while riding it. It was game over once I ran out. Had it not been because I was in a group of other offroaders (I was the only one on two wheels), I would have been stranded. These notes are specific to trying to turn a scooter into an ADV, but it can be useful elsewhere:
-- Fuel System: Make sure the tank has a fuel filter. Carry both carb cleaner and starting fluid in ample amounts. It also helps to have a second carb and some lines in case something really goes wrong.
-- Air: Use a cleanable air filter. If water crossings are expected, it may be beneficial to fit a snorkel.
-- Transmission: Carry an extra drive belt.
-- Cooling: Carry extra coolant and cooling system parts like a thermostat and thermo switch. However, it's best to go air cooled.
-- Chassis: If the bike has vital lines running through a vulnerable area (like coolant lines), a skid plate can be critical.
-- Electrical: Scooters don't have a lot of overhead to work with. Ditch the halogen headlamp for LED. With the freed up space I can fit device chargers and other creature comforts.
-- Switches: Important switches that can prevent starting like the kill switch, side stand switch, and brake switch should either be bypassed or serviced before departing. Some brake switches can be bypassed without impacting brake light function and the side stand switch has a similar story.
-- Cables: If the bike is old, replacing cables (brake, throttle, clutch, etc) before departing can also prevent a way of ending up stranded.
-- Tires: Use tubed tires (or tubeless tires with a tube inside, if possible) and carry extra tubes.
-- Fuel: I carry an extra 2 gallons.
Here are some of my own personal notes that I took after the scooter died. The scooter ultimately failed to go the full 500 miles due to the carburetor getting clogged and absolutely no fuel getting to the bike. For a few minutes the bike was literally ONLY running on the carb fluid I was shooting into the carb while riding it. It was game over once I ran out. Had it not been because I was in a group of other offroaders (I was the only one on two wheels), I would have been stranded. These notes are specific to trying to turn a scooter into an ADV, but it can be useful elsewhere:
-- Fuel System: Make sure the tank has a fuel filter. Carry both carb cleaner and starting fluid in ample amounts. It also helps to have a second carb and some lines in case something really goes wrong.
-- Air: Use a cleanable air filter. If water crossings are expected, it may be beneficial to fit a snorkel.
-- Transmission: Carry an extra drive belt.
-- Cooling: Carry extra coolant and cooling system parts like a thermostat and thermo switch. However, it's best to go air cooled.
-- Chassis: If the bike has vital lines running through a vulnerable area (like coolant lines), a skid plate can be critical.
-- Electrical: Scooters don't have a lot of overhead to work with. Ditch the halogen headlamp for LED. With the freed up space I can fit device chargers and other creature comforts.
-- Switches: Important switches that can prevent starting like the kill switch, side stand switch, and brake switch should either be bypassed or serviced before departing. Some brake switches can be bypassed without impacting brake light function and the side stand switch has a similar story.
-- Cables: If the bike is old, replacing cables (brake, throttle, clutch, etc) before departing can also prevent a way of ending up stranded.
-- Tires: Use tubed tires (or tubeless tires with a tube inside, if possible) and carry extra tubes.
-- Fuel: I carry an extra 2 gallons.