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Discussion Starter · #1 · (Edited)
I recently bought an '81 GS450L with 15,000 miles that stalls under throttle and coughs back through the carbs. Compression was 150+ psi on both cylinders, and the oil filter was clean, save for a few tiny metal specks. I had the carbs removed and decided to check compression again - I looked in the intake ports, and saw some very small bubbles / foaming coming through the bit of starting fluid left around the valve seats.

My question is whether these valves are leaking which causes the engine to cough, and does this warrant re-lapping the valves? I figure I should check valve clearances before I remove the head, just to do the easy stuff first. My knowledge of cars tells me that the valves should seal 100% perfectly, especially when pressure is forcing them onto their seats, but I don't know if a small amount of leakage is acceptable. Does anyone else have experience with a bike that does this?

Any help is appreciated. Thanks.
 

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Discussion Starter · #3 ·
That's a good point about the bike sitting for a while - I can guarantee this one sat for some time before I bought it. I retarded the timing as far as I could, and also cut down the exhaust to just where the mufflers start to flare (someone took out the baffles and welded perforated plates on the ends of the mufflers - I'll be putting stock exhaust back on it soon so I don't feel bad about cutting down an already ruined set of pipes), and this made it run a little better. It still sometimes coughs though. Like you said it might just be a matter of letting the valve seats clean themselves by running.

I should also probably add that I cleaned the carbs after I brought it home to see if that would fix the issue. They were pretty clean, and the diaphragms were intact and flexible.

Here's a video I took looking down one of the intake runners. Sorry about the harsh starter sound - I think I had my phone held against the frame.

Thanks
 

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Discussion Starter · #5 ·
I will pull the intake boots and check the o-rings under them, and try Seafoam. I have a strong suspicion that the bike is running rich, so I might adjust the floats and see if there's any improvement. I actually didn't have a spec for float level when I reassembled the carbs, but they looked fine to me. I have a shop manual in the mail that should be here by the end of the week, so I'll take a look at that and adjust the floats.

Thank you for the input.
 

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Discussion Starter · #6 ·
So, it actually turns out that most of the issue was caused by...bad spark plugs. They had some soot on them and the spark was very weak, which I didn't realize since I was checking spark with a different pair of plugs. Putting a set of stock exhaust pipes on the bike also helped a lot, and it's now running well and road worthy. I also replaced the o-rings on the boots between the carbs and the head.

So lesson learned - check spark with the plugs you have in the machine, not a screwdriver.

Thank you all for the help.
 
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