Kick Starter Won't Engage
Hi Popo, I think you could have one of three problems. I have a T-500 (Suzuki Titan) engine/trans on my bench right now with the same problem. If the bike has been sitting (like mine), you might have a sludge or rust situation internally preventing the spring-loaded engagement action from working smoothly. Or, the spring could be broken. Lastly, maybe there is a gear tooth missing somewhere. Please let me know if you have resolved it since your last posting and we can share notes as we move along (I plan to open my case soon to see what is going on).